HOW THE CABLE REEL WORKS

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HOW THE CABLE REEL WORKS

We are an electrical appliance manufacturer. We have many products, such as Power Cord With Fuse. Let's take a look at how cable spools work!

  The cable reel consists of the following parts: reel-type cable reel, collector box, reduction box, hysteresis coupling and variable frequency motor. Among them, the frequency conversion motor is equipped with electromagnetic brake, speed encoder and fan. The hysteresis coupling does not work during normal cable winding and unwinding. In the event of a fault, if the reel cable is stretched over the set torque value and slips, it can play a protective role.

  How the cable reel works

  The power part and the speed regulation part on the cable reel are undertaken by the motor, which has unique electrical and mechanical characteristics. The motor has a wide range of speed regulation and soft mechanical characteristics. When the load changes, the working speed of the motor also changes accordingly, that is, the load increases and the speed decreases, and the load decreases and the speed increases. Moreover, the motor can run stably for a long time at any point on the mechanical characteristic curve of its torque and speed, so it can ensure that the reel cable can obtain appropriate winding speed and tension on the corresponding radius of the reel.

  1. Reeling the cable: The output torque of the motor is the power, and the reel is driven to take up the cable through the deceleration part.

  2. Release the cable: the output torque of the motor is the blocking force, which prevents the cable from quickly pulling off the reel and ensures the synchronization of the cable release.

  3. When stopping: The long-term locked rotor motor is equipped with a disc normally closed brake, which can ensure that when the motor is powered off, the cable will not slip off the reel due to gravity.

  The new cable drum adopts frequency conversion control, and an opening detection encoder is installed on the drum of the hoisting mechanism. Through on-site measurement, the actual opening value of the steel wire rope of the hoisting mechanism is written into the PLC, and the internal logic operation of the PLC is performed. The given value of the motor frequency of the cable drum when the steel wire rope is in each layer is obtained, and the line speed of the new cable drum and the hoisting mechanism are consistent. When the hoisting mechanism rises or falls, the cable reel rises or falls at the same linear speed. During the whole process, the new cable is always in a relaxed state, making up for the previous torque type, hysteresis type and constant tension frequency conversion type new cable reel The insufficiency of the barrel solves the problem that the new cable is always stressed and the cable core is often broken.

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